专利摘要:
THIS invention relates to a knock-down bunk bed, and more particularly, but not exclusively, to a knock-down bunk bed that is assembled using releasable clips. The knock-down bunk bed includes a plurality of substantially flat panels, the panels including complementary engagement formations, and fastening clips for selectively and releasably securing the panels relative to one another.
公开号:SE1651321A1
申请号:SE1651321
申请日:2016-10-10
公开日:2017-04-10
发明作者:Skovbjerg JENSEN Katrine;FOLLIN Gustaf
申请人:Clip-Lok Int Ltd;
IPC主号:
专利说明:

KNOCK-DOWN BUNK BEDBACKGROUND TO THE INVENTIONTHIS invention relates to a knock-down bunk bed, and moreparticularly, but not exclusively, to a knock-down bunk bedthat is assembled using releasable clips.
A bunk bed is a type of bed in which one bed frame islocated on top of another. The nature of bunk beds allowstwo or more people to sleep in the same room whilemaximizing available floor space. This leads to bunk bedsbeing used in places with limited floor space, such as onships, in army garrisons or in places where floor spaceneeds to be maximized, such as for example refugee camps.Bunk beds are normally supported by four poles or pillars,one at each corner of the bed. A ladder may be used toaccess the upper bed, which is normally surrounded by arailing to prevent the sleeper from falling out. Bunk bedscan be made from wood or steel, and are often sold anddelivered in a fully assembled condition.
Ready-to-assemble furniture, also known as knock-downfurniture or flat pack furniture is a form of furniturethat requires customer assembly. The furniture componentsare typically packaged iJ1 a carton which also containsassembly instructions and necessary hardware needed for thefollow furniture itembuyer to in order to build thecorrectly. Ready-to-assemble furniture is typicallypackaged in a kit form with the pieces packaged in one ormultiple boxes. The kit may contain a number of flat parts,fasteners, and other parts that are needed to assemble thefurniture.15-Ready-to-assemble furniture is popular among consumers whowish to save money on their furniture purchases byassembling the product on their own and also by saving ondelivery cost. In addition to saving the consumer money,flat pack furniture is generally simple to assemble andrequires only the use of simple tools. Since the furnituredoes not need to be assembled in the factory, ready-to-assemble furniture is often also less expensive.
Bunk beds are available in the marketplace in a ready-to-assemble configuration, but a few disadvantages areassociated with existing designs, especially where rapidmanufacturing, deployment and assembly is concerned. Forexample:the material used are typically selected with residentialuse in mind, and are not sufficiently robust for deploymentin a more rugged environment, for example militaryapplications and refugee camps;the bunk beds still require a significant degree of manuallabour to erect, and for example requires the use of screws,and thus the concomitant tools, screw drivers;e.g.the pillars of the bunk beds have to carry a significantload, and are therefore usually designed to have arelatively large cross-sectional surface area, which inturns renders the collapsed bunk bed relatively bulky,which is of particular concern where bunk beds have to bedistributed in large quantities;Existing ready-to-assemble bunk beds are not designed withthe view of rapid disassembly and redeployment in mind,which is a drawback in application where large scaleassembly, disassembly and redeployment is required;the mechanisms and the materials utilized_ in existingready-to-assemble bunk beds have been designed. with asingle assembly in mind, and although capable of beingdisassembled and redeployed, the securing mechanisms caneasily damage, for example because it relies on threadedfasteners that can easily be impaired. Also, the panelsused are often made from chipboard, which is structurallyweak, and which cannot used in applications where fasteningclips are used because the grooves / slots machined inchipboard. will not last long, and. will quickly' becomeunusable.
It is accordingly an object of the invention to provide aknock-down bunk bed that will, at least partially,alleviate the above disadvantages.It is also an object of the invention to provide knock downbunk bed which will be a useful alternative to existingbunk beds.
SUMARY OF THE INVENTIONAccording to the invention there is provided a knock-downbunk bed including:a plurality of flat panels, the panels includingcomplementary engagement formations; andfastening clips for selectively securing the panelsrelative to one another.
The plurality of panels may include a front end panel, arear end panel, and side panels configured to extendbetween the front end panel and the rear end panel.Preferably four side panels may be provided, with two sidepanels in use extending from each side of one end paneltowards and opposing end panel.
There is provided for the side panels to be releasablysecurable to the end panels by way of the fastening clips.
Rebates, suitable for engaging receiving formationsprovided in the side panels, may be provided in the sidesof the end panels in order to support the side panels.to beThere is also provided. for receiving formationsprovided. in end zones of the side panels, wherein. thereceiving formations are configured. and dimensioned toengage the rebates of the end panels.
The side panels and the end panels may includecomplementary engagement formations for allowing the sideto bepanels secured. to the end. panels by' way' of thefastening clips.
The engagement formations may be in the form of securingapertures provided in side zones of the end panels, and inend zones of the side panels.
In one embodiment, the securing apertures may be in theform of elongate securing slots formed in the panels.
Longitudinal axes of the securing slots in the end panelsand the securing slots may be parallel relative to oneanother when the side panels and the end panels are in aposition in which they are to be assembled.
Open sides of the securing slots in the end panels and thesecuring slots may be perpendicular relative to one anotherwhen the side panels and the end panels are in a positionin which they are to be assembled.
In another embodiment, the engagement formations may be inthe form of substantially circular securing aperturesextending through side zones of the end panels, and throughend zones of the side panels.There is also provided. for the knock-down. bunk bed. toinclude a sleeping surface.
In one embodiment the sleeping surface may be defined by asleeping panel which is adapted to be securable to the endpanels and the side panels.
There is provided for the sleeping panel to be securableto the end panels and/or the side panels using fasteningclips as described above.
There is also provided for the sleeping panel to includeat least one lip formation that in use engages the sidepanels and/or the end panels.
Preferably, an end lip formation extends from an end of thesleeping panel, and protrudes into a complementary apertureprovided in the end panel.
Preferably, a side lip formation extends from a side of thesleeping panel, and protrudes into a complementary recessedzone provided in the side panel.
Preferably,a corner lip formation extends from a side ofthe sleeping' panel, and. protrudes into a complementaryaperture provided in the side panel.In an alternative embodiment there is provided for thesleeping surface to be defined by a resilient sleepingformation, for example a hammock, which is securable to theend panels and the side panels.In this embodiment, a sleeping panel may still be provided,but will be substantially ring-like with a proximal zoneof the large opening forsleeping panel defining areceiving the resilient sleeping formation.
There is provided for each fastening clip to include twolegs extending away from one another, the two legs beingresiliently connected to one another at one end in orderfor the legs to be resiliently displaceable relative to onewith the freeanother; and for each leg to have a free end,ends terminating in panel engagement formations.
The clip may also include a disengagement member which isdisplaceably connected to one of the legs, thedisengagement member being displaceable relative to saidleg between a rest position in which it does not interferewith an engagement formation provided on the leg, and arelease position in which at least part of thedisengagement member exerts a release force on theengagement formation of the leg.
There is alternatively provided for each fastening clip toinclude two legs extending away from one another, the legsbeing connected at one end, with each leg having an oppositefree end that terminates in a panel engagement formation;characterized in that at least one of the panel engagementformations is an adjustable engagement formation that isadjustable between a locked position, in which theengagement formation is adapted to engage a securingaperture provided in a panel, and a release position, inwhich the engagement formation is adapted to be releasedfrom the securing aperture.
The clips may for example be the clips as disclosed in co-pending patent applications number PCT/IB20l4/064312 andPCT/IB20l4/064313, the contents of which are incorporatedherein by reference.
A further feature of the invention provides for all thepanels to be substantially flat.
There is also provided for apertures to be provided in theend panel, which apertures define a ladder for climbingonto the bed when the bunk bed is in an assembled condition.
There also provided for the panels and the clips to beconfigured and dimensioned in order for the panels to besecured to one another using the same clips when the bunkbed is in a knocked down configuration.
BRIEF DESCRIPTION OF THE DRAWINGSA preferred embodiment of the invention is described by wayof a non-limiting example, and with reference to theaccompanying drawings in which:Figure l is a perspective view of an assembled knock-downbunk bed in accordance with one embodiment of theinvention;Figure 2 is a partially exploded perspective view of thebunk bed of Figure l;Figure 3 is a close-up perspective view of part of theinterface between an end panel and a side panel showing aslightly alternative design to that of the side panel ofFigure l;Figure 4 is a close-up perspective view of part of theinterface between a sleeping panel and a side panel;Figure 5is a close-up perspective view of part of theinterface between an end panel and a sleeping panel; andFigure 6 is a perspective view of an assembled knock-downbunk bed. in accordance with another* embodiment of theinvention.
DETAILED DESCRIPTION OF INVENTIONBefore any embodiments of the invention are explained indetail, it is to be understood that the invention is notlimited in its application to the details of constructionand the arrangement of components set forth in thefollowing description or illustrated in the followingdrawings. The invention is capable of other embodiments andof being practiced or of being carried out in various ways.Also, it is to be understood. that the phraseology' andterminology used herein is for the purpose of descriptionand should not be regarded as limiting. The use of"including," "comprising," or "having" and variationsthereof herein. is meant to encompass the items listedthereafter and equivalents thereof as well as additionalitems. Unless specified or limited otherwise, the terms"mounted," "connected," "supported," and "coupled" andvariations thereof are used broadly and encompass bothdirect and indirect mountings, connections, supports, andcouplings and are thus intended to include directconnections between two members without any other membersinterposed therebetween and indirect connections betweenmembers in which one or more other members are interposedtherebetween. Further, "connected" and "coupled" are notrestricted to physical or mechanical connections orcouplings. It is noted that, as used in this specificationand the appended claims, the singular forms "a," "an," and"the," and any singular use of any word, include pluralreferents unless expressly and unequivocally limited to onethe term. “include” and. itsreferent. As used. herein,grammatical variants are intended to be non-limiting, suchthat recitation of items in a list is not to the exclusionof other like items that can be substituted or added to thelisted items.
Referring to the drawings, in which like numerals indicatelike features, a non-limiting example of a knock down bunkbed in accordance with the invention is generally indicatedThe knock down bunk bed l0(20, 30)by reference numeral 10.includes a plurality of panels that are releasablysecurable to one another in order to form a collapsibleframe for a bunk bed, which can then in turn receive asleeping panel 40, alternatively a sleeping sheet 60. Thepanels are all substantially flat and planar, and also allof similar thickness.
Two end panels 20 are provided, and in use oppose oneanother when the bunk bed l0 has been assembled. Each endpanel 20 is in the form of substantially flat sheet ofmaterial, and is preferably in the form of a wooden panel.
Each end panel 20 has a lower edge, which in use abuts thesurface on which the bunk bed l0 is located, and an upperedge 22 at an opposite end of the panel 20. Moreparticularly, foot formations 21.1 extend from the loweredge, which in use abuts the surface on which the bunk bed10 is located. Each end panel 20 also has two oppositeside edges 23 that are in use orientated in a verticalorientation.
The side panels 30 are secured to the side edges 23 of theend. panels 20 when the bunk bed. is erectedd In oneembodiment rebates 23.1, which define tongue formations23.2 therebetween, are provided in the side edges 23 of theend panels 20. The rebates 23.1 and corresponding tongueformations 23.2 are configured and dimensioned for engagingcomplementary receiving apertures 35 provided in end zones31 of the side panels 30. Downwardly' directed. forcesexerted on the side panels 30 are therefore transmitted tothe end panels 20, with the end panels 20 serving as theprimary structural supports. Apertures 25 are furthermoreprovided in the end.panels 20, and in use serves as landingsfor end lip formations 45 that extend from the sleepingpanels 40. The apertures 25 also serve as footholds forallowing' a used. to climb on to the top level of theassembled bunk bed.
Each side panel 30 is also in the form of a substantiallyflat sheet of material, and is preferably in the form of awooden panel. Two side panels 30 are provided for eachsleeping surface required, and in this particularembodiment four spaced apart side panels 30 are provided,thus defining two vertically spaced apart sleeping areas.
The side panels 30 are of elongate configuration andterminate in two oppositely directed end zones 31. Areceiving formation 35 is provided in each end zone 31 fordescribed. above. Eachthe purposes as side panel 30furthermore includes an operatively upper side 33 and anlloperatively lower side 32. A recessed zone 34 is providedin the operatively upper side 33, and serves as a landingfor receiving a side lip formation 44 that extends from aside of a sleeping panel 40. In addition, further receivingslots 37 are provides towards the end zones of the sidepanels, and in use receives corner lip formations 47extending from corner zones of the sleeping panel 40. Inthe embodiment shown. in Figure 3, the side panel alsoincludes a shoulder formation 38 that in use abuts againstthe end panel 20, and which improves the overall stabilityand rigidity of the bunk bed l0.
In the embodiment of Figures l to 5, the sleeping surfaceis defined by a sleeping panel 40 on top of which a mattressor other bedding can in use be located. The sleeping panel40 is in the form of a flat sheet of material, having twoopposite ends 42 and two opposite sides 43. Side lipformations 44 extend from the sides 43 of the panel 40, andend lip formations 45 extend from the ends 42 of the panels.Corner lip formations 47 in addition extend from sides ofthe sleeping panels, towards the corners of the sleepingpanels.
In a second. embodiment, shown in Figure 6, a pliablesleeping sheet 60 may be used instead of a rigid sleepingpanel 40. In this embodiment, the bunk bed l0 willessentially be in the form of a frame for holding hammock-like sleeping arrangements. A benefit of this design isthat no mattress will be required. This embodiment willstill include a sleeping panel 40, but in this case theinner, proximal area of the sleeping panel 40 will have anopening provided therethrough, thus only leaving astructural, annular rim that will provide rigidity to thel2frame. The pliable sleeping sheet 60 will be located insidethe opening in the proximal zone of the sleeping panel 40.
It will be appreciated that a force exerted on the sleepingpanel 40 or the sleeping sheet 60 will be transferred ontothe end panels 20 and the side panels 30. The resultantforces exerted. on the side panels 30 will in turn. betransferred to the end panels 20, with the end panels thusforming the primary load bearing support structure.
However, instead of using discrete pillars, as is the casewith prior art bunk beds, wide end panels 20 are used,which reduces the packed volume of the knock-down bunk bedbecause the panels can be thinner as a result of them beingwider than conventional pillars, thus retaining asufficient area and strength required to absorb therelevant loads.
The entire assembly is kept together by way of fasteningclips 50. In one embodiment (shown in the figures) thefastening clips 50 are in the form of resilient steel clips,having end sections adapted to engage engagement slots (25,36 and 46) formed in the end panels 20, side panels 30 andsleeping panels 40 respectively. The clips 50 are commonlyused in the field of collapsible crates, and have a proventrack record insofar as strength, durability and ease ofoperation are concerned.the fastening clips mayIn another embodiment (not shown)be in the form of plastic clips, in which there is providedfor each fastening clip to include two legs extending awayfrom one another, the legs being connected at one end, witheach leg having an opposite free end that terminates in apanel engagement formation; characterized in that at leastone of the panel engagement formations is an adjustablel3engagement formation that is adjustable between a lockedposition, in which the engagement formation is adapted toengage a securing' aperture provided. in a jpanel, and. arelease position, in which. the engagement formation isadapted to be released from the securing aperture. In thisembodiment, the engagement formations are in the form ofapertures extending through the respective panels, with thefastening clips, and more particularly the engagementformation of the fastening clips, engaging the panels viathe apertures.
The fastening clips 50 pull the various panels (20, 30 and40) together and hold them in place, but do not have toabsorb the downward forces exerted on the panels by a userof the bunk bed. Instead, those forces are taken up by theend panels 20 via the receiving apertures 35 of the sidepanels 30 and the lip formations (44, 45 and 47) of thesleeping panels 40.
Advantageously, the configuration is such that the entireknow-down bunk bed assembly can be packed in a very smallvolume when not in use. This is because of the use of thinpanels, instead of more bulky pillars and supports as foundin the prior art. The panels typically have a thicknessof about l0 to 20mm, resulting in a small packed volume.
The panels can furthermore be secured to one another in thepacked position using the same fastening clips used toassemble the bunk beds, thus rendering the packed unitsimple, robust and space efficient. The panels arefurthermore made from a hard wooden material, for exampleplywood, which is structurally strong and robust, and whichis also sufficiently hard for allowing engagement slots tobe machined into the panels.14It will be appreciated that the above is only one embodimentof the invention and that there may be many variationswithout departing from the spirit and/or the scope of theinvention.
权利要求:
Claims (9)
[1] l. A knock-down bunk bed including: a plurality of substantially flat panels, the panelsincluding complementary engagement formations; andfastening clips for selectively securing the panelsrelative to one another.
[2] 2. The knock-down bunk bed of clain1 l in which the plurality of panels may include a front end panel, a rear end panel, and side panels configured to extend between the front end panel and the rear end panel
[3] 3. The knock-down bunk bed of claim 2 in which the sidepanels are releasably securable to the end panels by way of the fastening clips, and in which rebates, suitable for engaging receiving formations provided in the side panels,are provided in the sides of the end panels in order to support the side panels.
[4] 4. The knock-down bunk bed of claim 3 in which receivingformations are provided in end zones of the side panels, wherein the receiving formations are configured and dimensioned to engage the rebates of the end panels.
[5] 5. The knock-down bunk bed of any one of claims 2 to 4 in which the side panels and the end panels include complementary engagement formations for allowing the sidepanels to be secured to the end panels by way of thefastening clips, the engagement formations preferably beingin the form of securing apertures provided in side zones of the end panels, and in end zones of the side panels. l6
[6] 6. The knock-down bunk bed of any one of the preceding claims including' a sleeping surface in the form. of asleeping panel which is adapted to be securable to the endpanels and the side panels.
[7] 7. The knock-down bunk bed of clain1 6 in which thesleeping panel includes at least one lip formation that in use engages the side panels and/or the end panels.
[8] 8. The knock-down bunk bed of any one of the precedingclaims in which all the panels have substantially the same thickness.
[9] 9. The knock-down bunk bed of any one of the precedingclaims in which the panels are releasable securable to one another by way of releasable fastener clips.
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法律状态:
2019-08-13| NAV| Patent application has lapsed|
优先权:
申请号 | 申请日 | 专利标题
ZA201507542|2015-10-09|
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